Designed specifically for specialty canning applications, the Dixie RDSW-3SS Dual Retort with Package 5 Automated Control System is the ideal solution for small-batch co-packers and private label beverage producers. This system is a top choice for businesses like Prospectors LLC in Caledonia (Grand Rapids), MI—companies seeking reliable, precise, and efficient thermal processing for canned coffee and other specialty beverages.
The Dual Package 5 system includes two Dixie retort vessels, capable of handling 300 twelve-ounce beverage cans (202/211×413) per retort vessel, 600 total. Its robust construction and dual-vessel configuration ensure consistent and efficient sterilization process, ideal for growing operations that demand both flexibility and control.
At the heart of the Package 5 Automated Retort Control System an Opto 22 PLC with HMI/PC Interface system with data storage. The HMI allows operators to easily access multiple cook options, enter set point values, start/stop process, view process status, and much more. All temperature, pressure, time, and valve position information is saved to a PASSWORD protected .CVS file on the PC. An Independent RTD reports to a Digital Chart Recorder with FDA Compliant 21 CFR Part 11 Software. Save up to 6 Cook Recipes, per Cook Mode, for easy one touch start-up of frequently used cooks
6 Flexible Operating Modes Include:
The Dixie RDSW-3SS Dual Retort System offers exceptional control, repeatability, and versatility—perfect for artisan-scale co-packers, private label startups, and specialty beverage brands who need to meet strict quality and safety standards. Whether you’re canning cold brew, nitro coffee, or functional beverages, this system gives you the precision and capacity to grow confidently.
OPTIONAL EQUIPMENT: System support of up to 24 independent ‘T’ type thermocouples, Direct Connect to outside of Control Panel, displaying all temperatures in real-time and recording information for analysis and audit purposes.
Detail View RDSW-3SS Dual Retort Control Panel
A. RDSW-3SS Retort with Regular Equipment (2)
B. Liquid Level Detector (Comp T) and Proximity Switch (Comp O) Assembly (2)
C. Digital Pressure Gauge Assembly with Pressure Transducer (Comp S) (2)
D. RTD Temperature Transmitter to RRT Chart Recorder (2)
E. ¾” Air Valve, 3-15 psi, ATO (2)
F. Air Filter/Regulator with Gauge (Control Panel Air) (1)
H. ¾” Steam Valve, 3-15 psi, ATO (2)
I. ½” Cooling/Fill Water Valve (electric) 24VDC (2)
N. 1” Overflow Valve, 3-15 psi, ATO (2)
P. VRA-4 Air Regulating Valve Assembly (2)
Q. Digital Retort Thermometer with 4-20mA Temp Sensors (2)
R. RRT – Paperless Time & Temperature Data Recorder (2)
U. Dual Retort Control Panel (1)
V. ¼” Cooling Water Valve (electric) 24VDC (2)
W. ¾” Reduced to ½” Water Flow Meter (2)
CUSTOMER SUPPLIED VALVES AND SUPPLIES:
1. ½” Hand Valve (2) – Water Main Line On/Off
2. ½” Hand Valve (2) – Drain Open/Close
3. ¼” Hand Valve (2) – Airline On/Off
4. ¼” Hand Valve (2) – Airline to ¼” Needle Valve to Steam Line On/Off
5. ¾” Hand Valve (2) – Steam Line On/Off
6. 3/8” Hand Valve (2) – Control Panel Air
7. ¼” Clear Pneumatic Hose – Cabinet to Components E, H, & N
8. 3/8” Clear Pneumatic Hose – Comp F to Control Panel I/O
